1. What is 5454 Aluminum Plate?
  2. Why is 5454 Aluminum Chosen for Tank Truck Construction?
  3. 5454 tank truck aluminum plate characteristics
  4. 5454 Aluminum Plate Specifications Commonly used in Tanker Trucks
  5. Advantages of 5454 Tanker Aluminum Plate
  6. 5454 Aluminum Plate Application for Tank Truck
  7. When to Choose 5454 Aluminum Tanker Truck
  8. 5454 tanker aluminum plate Typical Temper
  9. Chemical composition of 5454 aluminum sheet plate for tanker
  10. Mechanical properties of 5454 aluminum sheet plate for tanker
  11. Permissible deviation of 5454 aluminum sheet plate for tanker
  12. Tanker 5454 Aluminum Plate Applications
  13. Frequently Asked Questions (FAQs) about 5454 Aluminum Plate for Tank Trucks
  14. Quality of Haomei Aluminum 5454 Tanker Aluminum Plate

What is 5454 Aluminum Plate?

5454 aluminum plate is a high-strength, corrosion-resistant aluminum alloy that is commonly used in the construction of tank trucks and other applications where resistance to corrosion and strength are important.

The heat-affected zone of 5454 aluminum sheet plate is small, and it is not easy to cause problems such as welding deformation and cracking, which can ensure the tightness and structural performance of the tank.

When choosing 5454 aluminum sheet for tank trucks, it is important to consider the thickness and size, surface finish required for the material.

  • The thickness of the sheet will depend on the specific requirements of the tank truck and what it is carrying.
  • The smooth surface finish helps prevent corrosion and makes tank truck cleaning easier.

5454 aluminum sheet

The materials used in tank trucks are mainly carbon steel and aluminum alloy.

  • Tank trucks under 10 tons can be made of carbon steel, because vehicles of this size are generally used for mobile refueling, do not need to go on the highway, and do not need to consider the issue of overweight.
  • Tank trucks above 10 tons are usually made of aluminum alloy. Aluminum alloy tank trucks can not only significantly reduce vehicle weight and improve transportation efficiency, but also have a long service life, are more environmentally friendly and safer. Within its service life, the overall profit created by aluminum alloy tank trucks is higher than that of traditional carbon steel tank trucks.

Why is 5454 Aluminum Chosen for Tank Truck Construction?

5454 aluminum is chosen for tank truck construction because of its excellent corrosion resistance, good weldability, and high strength characteristics. It is particularly well-suited for use in corrosive environments, such as those encountered in the transportation of chemicals and liquids.

  • 1. Since the 5454 aluminum plate has less hard and brittle compounds, it is not easy to produce processing cracks.
  • 2. Strong plasticity and low tendency of welding twill.
  • 3. 5454 aluminum plate has good corrosion resistance and high tensile strength. 5454 aluminum alloy has corrosion resistance that cannot be matched by steel.
  • 4. Tanks made of 5454 aluminum alloy can transport various liquids or liquefied gases without any protective layer inside.
  • 5. Aluminum can truck panels have good electrical conductivity and energy absorption properties. Sparks will not be produced when colliding with other vehicles, thus reducing the occurrence of accidents such as explosions.

5454 Aluminum Plate Sheet for Tank Truck

5454 tank truck aluminum plate characteristics

Key properties of 5454 aluminum plate include high corrosion resistance, good weldability, moderate strength, and excellent formability. It also has a low density, making it lightweight compared to many other metals.

  • The characteristics of 5454 aluminum plate are roughly the same as those of 5154, but its corrosion resistance in harsh environments is better than that of 5154 aluminum plate.
  • 5454 aluminum plate is about 20% stronger than 5052 aluminum plate, has good formability, corrosion resistance and weldability.
  • 5182 contains more magnesium and manganese than 5454, and there are certain differences in performance and use.

5454 aluminum plate has good performance at high temperatures and is ideal for transporting high temperature liquids.

5454 plate can be used in high-temperature environments or transport high-temperature liquids. The wear resistance of the surface makes it the best material for powder tank trucks. 5454 has better corrosion resistance than other aluminum-magnesium alloys, and ensures the strength of the material when the temperature reaches 65-170°C during long-term use, making the internal temperature more stable.

5454 Aluminum Plate Specifications Commonly used in Tanker Trucks

The length of commonly used tank truck aluminum plates is generally less than 12.5 meters, the width is less than 2.2 meters, and the common thicknesses are generally 5, 6, 7, and 8mm. A complete tank truck body generally requires welding of 4-6 aluminum plates.

  • Thickness : 0.5mm~20mm
  • Width : 1000mm~2650mm
  • Length : customized according to customer needs
  • Certification : ISO9001, ISO14001, OHSAS18001

Of course, the specifications of the tank truck aluminum plate are not limited to the above range, and can be customized according to the special requirements of customers to meet different application needs.

Alloy Temper Thickness (mm) Width (mm) Length (mm) Application
5454 H32, H111 6.00 – 8.00 1500 – 3450 500 – 16000 Tank truck body
O 7.00 / 7.20 Bulkhead
O 5.00 – 6.00 Wash board
Package Export packaging (protective film, interleaved paper)
Certificate CCS, DNV, ABS, BV
Standards GB/T 3880, EN14286, EN485, ASTM B209, or according to customer’s special requirements

In addition, tank car manufacturers can also formulate other standards or requirements according to customer needs to ensure the quality and applicability of aluminum plates.

5454 Aluminum Sheet Plate for Tank Truck

Advantages of 5454 Tanker Aluminum Plate

  • High strength : The strength of 5454 aluminum alloy is higher than that of ordinary aluminum alloy, which can improve the carrying capacity and durability of the tanker.
  • Good weldability : 5454 aluminum alloy has good weldability, which makes it easy to weld when manufacturing tank cars and improves production efficiency.
  • Good corrosion resistance : 5454 aluminum alloy has good corrosion resistance and can be used for a long time in acidic, alkaline and seawater environments without being affected by corrosion.

Specifically, the tank body and bottom structure of the tanker need to have high strength and good corrosion resistance to ensure the safety and reliability of the tanker during transportation. The 5454 aluminum alloy is a material with these characteristics.

5454 Tanker Aluminum Plate

5454 Aluminum Plate Application for Tank Truck

5454 Aluminum Plate for Tanker Body

The tank body of the tank car usually adopts 5454 aluminum alloy and H32 state. The aluminum alloy in this state has certain strength and corrosion resistance, and has good shape and surface quality, and is applied to the tank body of the tank car.

The tank cover and anti-wave plate of the tanker are generally made of 5454 aluminum alloy. This aluminum alloy has good corrosion resistance, weldability and strength, which can ensure the service life and safety of the tanker.

5454 Aluminum Plate for Tanker Cover

Can lids may require higher strength and rigidity, generally choose H111 or H32 state.

5454 Aluminum Plate for Tanker Baffles

Anti-wave panels require better formability and surface quality, and generally O-condition or H32-condition will be selected. The tank itself almost always contains multiple compartments or baffles to prevent load movement from destabilizing the vehicle.

5454 Aluminum Sheet Plate

When to Choose 5454 Aluminum Tanker Truck

  • Strength and lightweight requirements : 5454 aluminum plate has higher strength than other aluminum alloy plates, which can meet the strength requirements and realize lightweight design, thereby reducing energy consumption and transportation costs.
  • Corrosion resistance performance requirements : 5454 aluminum plate has good corrosion resistance performance, can resist the erosion of tank trucks by external environments such as chemical corrosion and marine atmospheric corrosion, and is suitable for transporting items with high environmental requirements.
  • Manufacturing cost requirements : Compared with other high-strength aluminum alloys, the manufacturing cost of 5454 aluminum plate is relatively low, which can reduce the production cost under the premise of ensuring quality.
  • Safety performance requirements : The use of 5454 aluminum plates can improve the strength and stability of the tanker, reduce the risk of accidents during transportation, and meet the safety performance requirements.
  • Aesthetics and hygienic requirements : 5454 aluminum plate has good surface finish and hygienic performance, and is suitable for transporting items with high requirements on appearance and hygiene.

The conditions for choosing 5454 aluminum plate tank truck transportation mainly include strength and lightweight requirements, corrosion resistance requirements, manufacturing cost requirements, safety performance requirements, aesthetics and hygiene requirements and other factors. Under the premise of meeting these requirements, choosing 5454 aluminum plate tanker can improve transportation efficiency, reduce costs and risks.

5454 tanker aluminum plate Typical Temper

The most common states of 5454 aluminum are O, H111, H22, and H32.

  • 5454-O Tanker Aluminum Plate
  • 5454-H111 tanker aluminum plate

5454-O Tanker Aluminum Plate

The 5454-O temper refers to aluminum that has undergone annealing, which means it has been fully softened. This temper provides the highest formability and is easy to work with. It is commonly used in parts requiring complex forming and bending, such as the heads and baffles of tankers.

5454-H111 Tanker Aluminum Plate

The 5454-H111 temper indicates that the aluminum has experienced slight strain-hardening after being fully annealed. This process results in a material with a good balance of strength and formability. 5454-H111 is often used in the main body structure of tankers.

  • tank body: 5-6mm 5454-H32/H111 aluminum plate can be used
  • tankers head: 7-7.2mm 5454-O aluminum plate can be used for tanker heads
  • Tanker bulkheads and baffles: Optional 5-6mm 5454-O aluminum plate.

5454-H32 aluminum plate is mainly used for insulation tanks and polishing tank trucks.

Chemical composition of 5454 aluminum sheet plate for tanker

Alloy Si Fe Cu Mn Mg Cr Zn Ti Standard
5454 0.25 0.40 0.10 0.50-1.0 2.4-3.0 0.05-0.20 0.25 0.20 EN573(WT%)

Mechanical properties of 5454 aluminum sheet plate for tanker

Alloy Temper Yield Strength
Rp0.2(Mpa)
Tensile Strength
Rm(Mpa)
Elongation
A50(50%)
5454 H32 ≥250 ≥180 ≥8
Temper Thickness/mm Tensile Strength /MPa Specified non-proportional Tensile Strength/MPa Elongation After Break/% A50 mm Bending Radius
O, H111 3.00-6.00 215-285 ≥85 ≥19 - 1.0t
>6.00-12.00 215-285 ≥85 ≥19 - 2.0t

Permissible deviation of 5454 aluminum sheet plate for tanker

Thickness (mm) Thickness tolerance in different width ranges(mm)
W≤1250 1250<W≤1600 1600<W≤2000 2000<W≤2500
3.0 6.0 +0.320 +0.320 +0.400 +0.450
6.0 8.0 +0.380 +0.460 +0.500 +0.600
8.0 12.0 +0.450 +0.560 +0.650 +0.800

Tanker 5454 Aluminum Plate Applications

The 5454 aluminum tank truck can be used to transport a variety of items, generally used for the transportation of liquid or gas. The following are the main types of items transported by 5454 aluminum tank trucks :

  • Petroleum products : including crude oil, gasoline, diesel, kerosene and other petroleum products, which is one of the most common fields of use of 5454 aluminum tank trucks.
  • Chemicals : including acids, alkalis, chlorides, alcohols, esters and other chemicals. These items are highly corrosive and need to be transported with materials with good corrosion resistance.
  • Liquid food : including liquid food such as milk, juice, wine, etc. These items need to be transported with non-toxic and hygienic materials.
  • Gas : including liquefied petroleum gas, liquefied natural gas, nitrogen, oxygen, hydrogen and other gases. These items need to be transported with high-pressure, high-strength, and high-sealing materials.

In a word, 5454 aluminum tank truck is suitable for the transportation of liquid and gas, and because of its good corrosion resistance, strength and welding performance, it can effectively improve the transportation safety and service life. When using, it needs to be reasonably matched and designed according to the specific transportation items and transportation requirements to ensure the safety and stability of transportation.

Frequently Asked Questions (FAQs) about 5454 Aluminum Plate for Tank Trucks

Is 5454 Aluminum Plate Suitable for All Types of Tank Trucks?

5454 aluminum is generally suitable for tank trucks used to transport a wide range of chemicals, liquids, and even some food products. However, the specific requirements for a tank truck's material may depend on the cargo being transported and local regulations, so it's essential to consult with industry standards and regulations.

How is 5454 Aluminum Plate Fabricated for Tank Truck Construction?

5454 aluminum can be fabricated using various methods, including welding, machining, and forming. Welding is commonly used to join aluminum plates into the desired tank shape, and proper welding techniques are essential to maintain the material's integrity.

Is 5454 Aluminum Plate Compatible With Common Tank Linings and Coatings?

Yes, 5454 aluminum is compatible with various tank linings and coatings, such as epoxy, phenolic, and other corrosion-resistant materials. The choice of lining or coating will depend on the type of cargo being transported and its specific requirements.

Are there any Environmental Considerations with 5454 Aluminum Plate in Tank Truck Construction?

Aluminum is a recyclable material, which can contribute to sustainability efforts. Proper disposal and recycling of tank truck components made from 5454 aluminum can reduce the environmental impact.

Quality of Haomei Aluminum 5454 Tanker Aluminum Plate

  • Use high-quality raw materials, and adopt advanced production technology and equipment to ensure the stable quality of aluminum plates.
  • In the production process, the thickness, flatness, surface quality and other indicators of the aluminum plate are strictly controlled to ensure that each aluminum plate meets the standard requirements.
  • The quality inspection of the produced aluminum plate is carried out, including mechanical properties, chemical composition, surface quality, etc.
    • Mechanical properties : including tensile strength, yield strength, elongation, etc.
    • The chemical composition is detected by spectral analysis and other methods;
    • Surface quality can be tested by visual inspection, thickness measurement, etc.

If the test results meet the standard requirements, the aluminum plate packaging will be shipped. During the transportation and process, the packaging has tried to avoid damage and deformation to the aluminum plate to ensure its stable quality.

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