- Basic Introduction of 6063 Aluminum Disc Circle
- 6063 Aluminum Disc Specifications
- Aluminum Alloy 6063 Circles Dimensions
- Mechanical Properties of Aluminum 6063 Circles
- Chemical and Physical Properties
- 6063 Aluminum Disc Circles Surface Treatment
- Type of Aluminium Alloy 6063 Circles
- Aluminium 6063 Circles Equivalent Grades
- Standard Specification for Aluminium 6063 Circles
- 6063 Aluminum Disc Circles Applications
- What Are 6000 Series Aluminum Discs?
- When to Choose 6063 Aluminum Discs
- Production and Processing Precautions
Aluminum is one of the most versatile materials in the manufacturing industry due to its excellent combination of lightweight, corrosion resistance, and ease of processing. Among the various aluminum alloys, the 6000 series is particularly well-known for its exceptional properties and wide range of applications.
6063 aluminum discs are made of heat-treatable alloy, which has excellent strength and can be processed by deep drawing, spinning, forming methods, etc.
Basic Introduction of 6063 Aluminum Disc Circle
6063 Aluminum Disc Circles belong to the 6000 series aluminum alloy family, which is known for its excellent combination of strength, corrosion resistance, and workability. This particular alloy is composed primarily of aluminum, with significant additions of magnesium and silicon. It is widely used in various industrial applications where a balance between strength and formability is required. The "disc circle" form indicates that this alloy is shaped into circular discs, which can be further processed for different applications.
6063 Aluminum Disc Specifications
- Status: O, T4, T451, T42, T6, T651, T62
- Thickness: 10~150mm
- Diameter: 80~1200mm
- Surface: polished, oxidized, brushed
Aluminum Alloy 6063 Circles Dimensions
| Parameter | Range | Tolerance |
|---|---|---|
| Thickness for circles (mm) | 0.71 - 6.35 | for 0.71 to 1.4 +/-0.08 |
| for 1.41 to 2.5 +0.1, -0.13 | ||
| for 2.51 to 4.0 +/-0.13 | ||
| for 4.01 to 5.00 +/-0.15 | ||
| for 5.01 to 6.35 +/-0.20 | ||
| Thickness for ovals (mm) | 1.75 - 3.00 | for 1.75 to 2.5 +0.1, -0.13 |
| for 2.51 to 3.00 +/-0.13 | ||
| Diameter (mm) | 102 - 1250 | (a) sheared circles +2, -0 |
| (b) punched circles +0.5, -0 |
Mechanical Properties of Aluminum 6063 Circles
| Properties | Value |
|---|---|
| Tensile Strength (psi) | 27, 000 |
| Yield Strength (psi) | 21, 000 |
| Elongation (% in 2") | 12 |
| Brinell Hardness | 60 |
Chemical and Physical Properties
6063 Aluminum Disc Circle Chemical Composition
- Aluminum (Al): 97.3%
- Magnesium (Mg): 0.45% - 0.9%
- Silicon (Si): 0.2% - 0.6%
- Iron (Fe): 0.35% max
- Copper (Cu): 0.1% max
- Manganese (Mn): 0.1% max
- Chromium (Cr): 0.1% max
- Zinc (Zn): 0.1% max
These alloying elements play a crucial role in defining the properties of 6063 Aluminum Disc Circles. Magnesium and silicon enhance strength and formability, while other elements contribute to the alloy's overall stability and corrosion resistance.
6063 Aluminum Disc Circle Physical Properties
- Density: 2.7 g/cm³
- Melting Point: 606°C (1123°F)
- Thermal Conductivity: 201-218 W/m·K
- Electrical Conductivity: 33-38% IACS
- Coefficient of Thermal Expansion (CTE): 23.6 μm/m·°C
6063 Aluminum Disc Circles exhibit low density, excellent thermal and electrical conductivity, and a moderate coefficient of thermal expansion. These properties make it a suitable choice for applications that require a balance between strength and lightweight design.
6063 Aluminum Disc Circles Surface Treatment
Surface treatment is a critical aspect of using 6063 Aluminum Disc Circles in various applications. Depending on the specific requirements, different surface treatments can be applied. Some common surface treatments for these discs include:
6063 Anodized Aluminum Disc Circle
Anodizing creates a protective oxide layer on the surface of the discs, enhancing their corrosion resistance and providing a wide range of color options for aesthetics.
6063 Powder Coated Aluminum Disc Circle
Powder coating involves applying a durable and decorative finish to the discs, offering excellent resistance to UV rays, chemicals, and abrasion.
6063 Polished Aluminum Disc Circle
Polishing can create a highly reflective and smooth surface, making it suitable for decorative applications and enhancing the appearance.
6063 Brushed Aluminum Disc Circle
Brushed finishes provide a textured appearance while maintaining corrosion resistance.
The choice of surface treatment depends on the intended application, whether it's for decorative purposes, improved corrosion resistance, or other specific requirements.
Type of Aluminium Alloy 6063 Circles
6063 Aluminum Circles can be produced through different processes, resulting in hot-rolled discs and cold-rolled discs.
Aluminium 6063 Hot Rolled Circles
- Production Process: Hot rolling involves heating the aluminum alloy ingot or billet to a high temperature and then passing it through a series of rollers to form the desired shape.
- Properties: Hot rolled circles typically have a slightly rough surface finish due to the nature of the hot rolling process. The material may have a more relaxed tolerance compared to cold rolled circles.
- Applications: Hot rolled circles are often used in applications where surface finish requirements are less stringent, and the mechanical properties of the material are critical.
Aluminium 6063 Cold Rolled Circles
- Production Process: Cold rolling involves passing the hot rolled material through a set of rollers at room temperature or slightly below. This process imparts a smoother surface finish and can improve dimensional accuracy.
- Properties: Cold rolled circles tend to have a smoother surface finish compared to hot rolled circles. The material may also exhibit improved dimensional accuracy and tighter tolerances.
- Applications: Cold rolled circles are commonly used in applications where a smooth surface finish and precise dimensions are essential, such as in industries where appearance and aesthetics matter.
The choice between hot rolled and cold rolled circles depends on the specific requirements of the application. Each process offers distinct advantages, and the selection may be based on factors such as the desired surface finish, dimensional accuracy, and the mechanical properties needed for the final product.
Aluminium 6063 Circles Equivalent Grades
| Options | Value |
|---|---|
| UNS | A96063 |
| EN | AW-AlMg0, 7Si |
| EN AW-6063 | |
| DIN | AlMgSi0.5 |
| ISO | AlMg0, 7Si |
| BS (OLD) | HE9 |
| USA | AA6063 |
| WNR | 3.32206 |
Standard Specification for Aluminium 6063 Circles
- ASTM B209 - Standard Specification for Aluminum and Aluminum-Alloy Circles
- ASTM B632 / B632M -Standard Specification for Aluminum-Alloy Rolled Tread Circles
- ASTM B947 - Standard Practice for Hot Rolling Mill Solution Heat Treatment for Aluminum Alloy Circles
- ASTM B548 - Standard Test Method for Ultrasonic Inspection of Aluminum-Alloy Circles for Pressure Vessels
6063 Aluminum Disc Circles Applications
6063 Aluminum Disc Circles are widely used in a variety of industries due to their unique combination of properties. Some of the corresponding applications include:
6063 Aluminum Disc Circles for Cookware
Aluminum discs are commonly used as the base for non-stick cookware, providing even heat distribution and excellent corrosion resistance.
6063 Aluminum Disc Circles for Lighting
These discs are utilized in the production of reflective and decorative light fixtures, thanks to their high reflectivity and formability.
6063 Aluminum Disc Circles for Signage
Aluminum disc circles are a popular choice for making signs, as they can be easily customized and are weather-resistant.
6063 Aluminum Disc Circles for Heat Sinks
In the electronics industry, aluminum discs are used as heat sinks to dissipate heat generated by electronic components.
6063 Aluminum Disc Circles for Automotive Parts
These discs are employed in various automotive components, such as wheel covers, hubcaps, and fuel tank caps, due to their lightweight and corrosion-resistant properties.
6063 Aluminum Disc Circles for Industrial Components
They are also used in industrial applications like pressure vessels, storage tanks, and control panels.
Application Examples
Let's explore a few real-world examples to understand how 6063 Aluminum Disc Circles are used in different industries:
Non-Stick Frying Pans: The base of non-stick frying pans is often made from 6063 Aluminum Disc Circles. They provide excellent heat distribution and help maintain a consistent cooking temperature.
Decorative Lighting Fixtures: These discs are frequently used to create decorative lighting fixtures. The aluminum can be anodized or powder-coated to achieve the desired finish and appearance.
Street Signs: Road and street signs are commonly made from aluminum disc circles. The material's corrosion resistance ensures that the signs remain durable even in harsh outdoor conditions.
Heat Sinks for Electronics: In electronics, aluminum discs serve as heat sinks to dissipate heat generated by components like CPUs and power transistors. The high thermal conductivity of aluminum is essential for this purpose.
Automotive Hubcaps: The lightweight and corrosion-resistant properties of 6063 Aluminum Disc Circles make them ideal for use in automotive hubcaps, ensuring both aesthetics and durability.
What Are 6000 Series Aluminum Discs?
The 6000 series of aluminum alloys encompasses a broad range of alloys with various elemental compositions and properties. These alloys are often sought after for their excellent balance of strength, formability, and corrosion resistance. In the context of aluminum discs, the 6000 series includes several alloys, such as
- 6061 Aluminum Disc
- 6063 Aluminum Disc
- 6082 Aluminum Disc
6063 Aluminum Disc Circles are just one variant within this series, and they specifically utilize the properties of 6063 alloy. This particular alloy is known for its moderate strength and excellent extrudability, making it suitable for various applications that require forming and shaping.
When to Choose 6063 Aluminum Discs
The decision to choose 6063 Aluminum Disc Circles depends on the specific requirements of your application. Here are some scenarios where 6063 Aluminum Discs might be the ideal choice:
1. Formability
If your application demands excellent formability and the ability to take on complex shapes, 6063 Aluminum Disc Circles are a good choice due to the alloy's extrudability.
2. Lightweight Design
When you need a lightweight material without sacrificing strength, 6063 Aluminum Disc Circles provide an excellent balance between the two.
3. Corrosion Resistance
For applications exposed to the elements or aggressive environments, the natural corrosion resistance of aluminum, augmented by suitable surface treatments, is a significant advantage.
4. Heat Dissipation
In applications where heat dissipation is crucial, such as heat sinks for electronics, the high thermal conductivity of aluminum is beneficial.
5. Decorative and Aesthetic Concerns
When aesthetics matter, aluminum's ability to take on various finishes, including anodizing and powder coating, allows for customization and decorative designs.
Production and Processing Precautions
The production of 6063 Aluminum Disc Circles involves a series of steps to transform raw aluminum alloy into the desired circular shape. Some key production and processing precautions include:
1. Casting
The initial step involves casting the aluminum alloy into the desired disc shape. This is typically achieved through processes like die casting, sand casting, or extrusion.
2. Heat Treatment
6063 Aluminum Disc Circles are often subjected to heat treatment to improve their mechanical properties. This process can enhance the alloy's strength, hardness, and overall performance.
3. Machining
Precision machining is essential to ensure that the discs meet specific dimensional and tolerance requirements. This can involve cutting, drilling, or milling.
4. Surface Finish
The surface finish can vary depending on the intended application. It can be left as-machined or undergo additional surface treatments such as anodizing or powder coating for improved appearance and corrosion resistance.
5. Quality Control
Rigorous quality control measures are necessary at various stages of production to ensure that the final products meet industry standards and customer specifications.
It's important to work with experienced manufacturers and follow industry best practices to ensure the production of high-quality 6063 Aluminum Disc Circles.
In summary, 6063 Aluminum Disc Circles are a versatile and widely used material across various industries. Their exceptional combination of properties, including formability, lightweight design, corrosion resistance, and heat dissipation, makes them a popular choice for many applications.
By understanding the chemical and physical properties, production processes, surface treatment options, and application examples, you can make an informed decision about when to choose 6063 Aluminum Disc Circles for your specific needs.