- Basic Information about 3004 Aluminum Discs
- Mechanical and Physical Properties
- 3004 Aluminum Disc Circle Common Diameters and Thicknesses
- 3004 Aluminum Plate Quality Control
- Applications of 3004 Aluminum Discs and Examples
- Specific Application Examples and Requirements
- Analyzing and Comparing Different Alloy Aluminum Discs
- Disadvantages of 3004 Aluminum Discs
- When to Choose 3004 Aluminum Discs
- Popular Topics of 3004 Aluminum Discs and Related Searches
- Conclusion
3004 aluminum discs, also known as aluminum circles, are vital components in various industries due to their unique properties and versatility.
3004 aluminum discs have better strength than 3003 aluminum, good formability, solubility, and corrosion resistance, and require higher strength than 3003 alloy parts.
Basic Information about 3004 Aluminum Discs
1. 3004 Aluminum Discs Composition
3004 aluminum discs are crafted from aluminum alloy 3004, which is a non-heat treatable alloy primarily composed of aluminum, with small additions of manganese and magnesium.
2. Key Properties of 3004 Aluminum Discs
- Corrosion Resistance: 3004 aluminum discs exhibit excellent corrosion resistance, making them suitable for applications exposed to moisture and environmental elements.
- Formability: These discs are highly formable, making them ideal for applications that require precision components or customized shapes.
- Strength: 3004 aluminum offers good strength and is often used in applications where structural integrity is important.
Mechanical and Physical Properties
3004 Aluminum Disc Circle Mechanical Properties
- Tensile Strength: The tensile strength of 3004 aluminum discs typically ranges from 180 to 214 MPa, depending on the temper and thickness of the disc.
- Yield Strength: The yield strength is generally around 152 to 193 MPa. This value varies based on the temper and thickness of the discs.
- Elongation: The percentage of elongation for 3004 aluminum discs ranges from 6% to 10%, depending on the temper and specific alloy composition.
3004 Aluminum Disc Circle Physical Properties
- Density: The density of 3004 aluminum is approximately 0.096 pounds per cubic inch (2.66 g/cm³).
- Melting Point: 3004 aluminum has a melting point of about 1, 168°F (631°C).
- Thermal Conductivity: The thermal conductivity of 3004 aluminum is around 161 W/m·K.
- Electrical Conductivity: 3004 aluminum has good electrical conductivity.
3004 Aluminum Disc Circle Common Diameters and Thicknesses
3004 aluminum discs come in various sizes and dimensions,
- with common diameters ranging from 3 inches (76.2 mm) to 30 inches (762 mm)
- thicknesses typically varying from 0.02 inches (0.5 mm) to 0.25 inches (6.35 mm).
- Status: HO, H14, H16, H18, H22, H24, H26
The specific dimensions depend on the intended application and industry requirements.
3004 Aluminum Plate Quality Control
Haomei Aluminum 3004 aluminum pans comply with international quality standards. Our quality management system takes care of different aspects of product quality.
You'll find the exact weight and thickness of our 3004 aluminum pans. Our team strictly controls the quality of the wafers.
Applications of 3004 Aluminum Discs and Examples
3004 aluminum circles are used in electrical, thermal insulation, machinery manufacturing, automobile, aerospace, military, mold, construction, printing and other industries.
Kitchen supplies such as pressure cookers, aluminum bowls, rice cooker liners, electric kettles, aluminum pots, aluminum buckets, pressure cookers, etc.
Aluminum disc 3004 is currently also used in capacitor casings, aluminum lampshades, aluminum cans/bottles, road signs, etc.
3004 Aluminum Disc Circle for Cookware
These discs are frequently used in the production of cookware, such as pots and pans, due to their corrosion resistance and formability. They ensure even heat distribution and efficient cooking.
3004 Aluminum Disc Circle for Food and Beverage Packaging
3004 aluminum discs are employed in the manufacture of food and beverage cans and lids, providing a protective and corrosion-resistant barrier.
3004 Aluminum Disc Circle for Lamp Reflectors
The formability and reflectivity of 3004 aluminum discs make them suitable for lamp reflectors and lighting fixtures, where precision shaping and light reflection are essential.
3004 Aluminum Disc Circle for Automotive Components
In the automotive industry, 3004 aluminum discs are used for various components, including fuel tank shells, where their corrosion resistance is a significant advantage.
3004 Aluminum Disc Circle for Air Conditioning Ducts
The formability and resistance to corrosion make 3004 aluminum discs an ideal choice for manufacturing air conditioning ducts.
Specific Application Examples and Requirements
1. 3004 Aluminum Disc Circle for Food Can Lids
These applications typically require 3004 aluminum discs with diameters between 2.5 inches (63.5 mm) to 4 inches (101.6 mm) and thicknesses of 0.012 inches (0.3 mm) to 0.015 inches (0.38 mm).
2. 3004 Aluminum Disc Circle for Cookware
Cookware manufacturers often use 3004 aluminum discs with diameters ranging from 8 inches (203.2 mm) to 12 inches (304.8 mm) and thicknesses of 0.06 inches (1.5 mm) to 0.1 inches (2.54 mm).
3. 3004 Aluminum Disc Circle for Lamp Reflectors
Lamp reflectors require 3004 aluminum discs with diameters of 6 inches (152.4 mm) to 10 inches (254 mm) and thicknesses ranging from 0.04 inches (1 mm) to 0.06 inches (1.5 mm).
4. 3004 Aluminum Disc Circle for Automotive Components
Components like fuel tank shells may use 3004 aluminum discs with diameters between 12 inches (304.8 mm) to 24 inches (609.6 mm) and thicknesses of 0.04 inches (1 mm) to 0.08 inches (2 mm).
5. 3004 Aluminum Disc Circle for Air Conditioning Ducts
Duct manufacturers commonly employ 3004 aluminum discs with diameters from 6 inches (152.4 mm) to 14 inches (355.6 mm) and thicknesses of 0.02 inches (0.5 mm) to 0.06 inches (1.5 mm).
Analyzing and Comparing Different Alloy Aluminum Discs
3004 Aluminum Discs vs. 3003
3004 and 3003 are both part of the 3000 series aluminum alloys and share similar characteristics. However, 3004 discs contain slightly more magnesium, which enhances their strength and corrosion resistance compared to 3003 discs.
3004 Aluminum Discs vs. 6061
6061 aluminum discs belong to the 6000 series and provide higher strength compared to 3004 discs. However, 6061 is not as corrosion-resistant and may be less suitable for applications exposed to moisture and environmental elements.
3004 Aluminum Discs vs. 1100
1100 aluminum is part of the 1000 series and is highly formable but lacks the strength and corrosion resistance of 3004. The choice between the two depends on the specific requirements of the application.
Disadvantages of 3004 Aluminum Discs
While 3004 aluminum discs have numerous advantages, they are not without limitations:
1. Cost
3004 aluminum can be relatively expensive compared to other aluminum alloys, which can affect production costs.
2. Limited Heat Resistance
This alloy has limited resistance to high temperatures, and it may not be suitable for applications exposed to extreme heat.
When to Choose 3004 Aluminum Discs
Consider 3004 aluminum discs when:
- Corrosion resistance is a critical requirement.
- Formability for precise component shaping is essential.
- Strength is needed for structural integrity.
Popular Topics of 3004 Aluminum Discs and Related Searches
Popular Topics
- "Corrosion Resistance of 3004 Aluminum Discs"
- "Applications of 3004 Aluminum Discs in the Food Packaging Industry"
- "Custom Shaped Components with 3004 Aluminum Discs"
- "Strength and Formability of 3004 Aluminum Discs"
Related Searches
- "3004 vs. 3003 Aluminum Discs"
- "3004 vs. 6061 Aluminum Discs"
- "3004 vs. 1100 Aluminum Discs"
- "3004 Aluminum Discs for Cookware"
- "3004 Aluminum Discs for Lamp Reflectors"
Conclusion
3004 aluminum discs, with their excellent corrosion resistance, formability, and strength, play a crucial role in various industries, including food packaging, cookware, automotive, lighting, and HVAC.
By understanding their strengths, weaknesses, and potential applications, you can make informed decisions regarding the use of 3004 aluminum discs for your specific needs.